Installing Contactless Tank Sensors (S1–S4)

Installing Contactless Tank Sensors (S1–S4)

Overview

TankMaster uses external, contactless sensors mounted to the outside of the tank to measure liquid levels.
Proper sensor placement and mounting are critical for accurate and stable readings.

When You Need This

  • First-time installation
  • After a sensor has been moved or replaced
  • If readings jump, skip levels, or become unstable

Understanding Sensor Positions (S1–S4)

Each TankMaster supports up to four sensors, labeled:

  • S1 – Lowest sensor (near empty)
  • S2 – Lower-mid level
  • S3 – Upper-mid level
  • S4 – Highest sensor (near full)

Sensors must be installed in ascending order from bottom to top.

Choose Sensor Locations

  • Mount sensors on a flat section of the tank wall
  • Avoid ribs, seams, or molded contours
  • Do not mount over internal baffles or fittings
  • Keep sensors aligned vertically
  • Leave at least 1–2 inches between sensors

Important: Sensors must be mounted on the side wall of the tank, not the bottom.

Clean the Tank Surface

  1. Clean the tank surface with isopropyl alcohol
  2. Remove dirt, grease, or road grime
  3. Allow the surface to dry completely

Poor surface preparation is the #1 cause of unstable or jumping readings.

Mount the Sensors

  1. Peel the backing from the adhesive pad
  2. Press the sensor firmly against the tank wall
  3. Hold pressure for 20–30 seconds
  4. Do not move the sensor once installed

The sensor must sit flush against the tank wall with no air gaps.

Adhesive & Mounting Notes

  • Ensure the entire sensor face contacts the tank
  • Air gaps will cause readings to jump or skip
  • If a sensor falls or loosens, remove it and clean both surfaces before remounting

Routing Sensor Cables

  • Route cables upward to prevent water drip paths
  • Avoid sharp edges or pinch points
  • Leave a small service loop at each sensor

Allow Adhesive to Set

For best results:

  • Allow at least 10–15 minutes before moving cables
  • Avoid tank use for 1 hour after installation if possible

Special Notes for Black Tanks

  • Black tanks are often thicker than fresh or gray tanks
  • Sensor sensitivity may need adjustment
  • Ensure sensors are not mounted over reinforced areas

Common Problems & Fixes

Readings Jump from 0% → 25% → 90%

  • Sensor is not fully adhered
  • Air gap between sensor and tank wall
  • Dirty or uneven mounting surface

Sensor Worked at First, Then Failed

  • Adhesive loosened due to dirt or moisture
  • Sensor shifted after installation

Fix: Remove the sensor, clean the surface, and remount using fresh adhesive.

Tips for Best Results

  • Install sensors with an empty tank when possible
  • Double-check placement before removing adhesive backing
  • Mount all sensors in one session

Next Steps

  • Power on the TankMaster
  • Pair the app via Bluetooth
  • Verify sensor detection
  • Adjust sensitivity if needed

Related Articles

  • Mounting the TankMaster Sending Unit
  • Adjusting Sensor Sensitivity
  • Tank Readings Jump or Skip Levels
  • Best Double-Sided Tape for Sensors

Mounting the TankMaster Sending Unit

Mounting the TankMaster Sending Unit

Overview

The TankMaster sending unit must be mounted in a dry, protected location near the tank and sensors.
Proper mounting ensures reliable Bluetooth/Wi-Fi operation and long-term durability.

Important: The TankMaster enclosure is not waterproof or weatherproof.

When You Need This

  • First-time installation
  • Reinstalling after relocating sensors
  • Mounting inside a new compartment

Choose a Mounting Location

Select a location that meets all of the following requirements:

  • Inside the RV or inside an enclosed RV compartment
  • Will remain dry at all times
  • Within reach of all sensor cables (S1–S4)
  • Near a USB power source
  • Not exposed to direct spray, standing water, or road splash
  • Not exposed to extreme heat or condensation

Acceptable Locations:

  • Inside a basement storage compartment
  • On a wall or frame surface near the tank
  • Inside an enclosed utility bay

Important:
If mounted in a compartment that may experience moisture, the enclosure
must be sealed with silicone sealant around seams and cable entry points.

Clean the Mounting Surface

  1. Clean the mounting surface thoroughly
  2. Remove dust, grease, or residue
  3. Allow the surface to dry completely

A clean surface is critical for long-term adhesion.

Mount the TankMaster

  1. Apply two 3M double-sided adhesive pads to the back of the enclosure
  2. Press the TankMaster firmly against the mounting surface
  3. Hold pressure for 30 seconds
  4. Allow the adhesive to cure before routing cables

The unit may be mounted:

  • On the side of the tank
  • On a nearby wall or frame surface

Cable Routing Tips

  • Avoid sharp bends in sensor cables
  • Do not pinch cables under panels or doors
  • Keep cables away from moving parts or sharp edges

Leave a small service loop in each cable to reduce strain.

Common Mistakes to Avoid

  • Mounting outside without sealing
  • Mounting where water can pool or drip
  • Mounting near high-heat sources
  • Mounting too far from sensor reach

Tips for Best Results

  • Mount higher than the bottom of the compartment when possible
  • Use silicone sealant if there is any chance of moisture exposure
  • Test Bluetooth connection before finalizing cable routing

Related Articles

  • Installing Contactless Sensors (S1–S4)
  • Best Double-Sided Tape for Sensors
  • Power & USB Requirements
  • Adjusting Sensor Sensitivity
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